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手动喷砂机1010T转盘式

Manual Sandblasting Machine 1010T Turntable

Details

东莞美俊自动化设备有限公司 Dongguan Meijun Automation Equipment Co., Ltd.

Magin-1010T trolley turntable manual sandblasting machine design

I. Program Overview:

The company is a modern enterprise specializing in surface treatment and related non-standard product research and development, design, manufacturing, sales and technical services. It has provided surface treatment equipment for many well-known large enterprises at home and abroad and national key enterprises.

According to the product characteristics provided by customers, this machine is specially designed for dry manual cart turntable sand blasting machine, which is used for sand blasting on the side of large shaped workpieces. ; Meet the workpiece surface deburring, oxide scale, surface finishing, plating or pretreatment before spraying and other process requirements.

This set of equipment is mainly composed of the host, dust removal system, electrical system, manual cart, manual turntable, and air compressor ( user-supplied) .

Blasting medium: steel sand , glass beads, brown steel jade.

Sandblasting requirements of the workpiece: sandblasting on the outer surface.

Processing range: This machine is suitable for sandblasting the outer surface of products with length ≤980mm, width ≤800mm, height ≤1000mm, and weight ≤250KG.

加工效率:以工人操作熟练度为准 Processing efficiency: subject to the operator's proficiency

design standards:

JB / T8355—2008 General technical requirements for blasting equipment

GB / T8923-2008 steel surface rust grade and derusting grade before painting

GB16297-2008 Comprehensive Emission Standard of Air Pollutants

GB / T5226.1-1996 Electrical equipment for industrial machinery Part 1: General technical conditions

GBZ 1-2002 Sanitary Standards for Industrial Enterprises

GB12348-2008 Noise Standard of Industrial Enterprise Boundary

2. Work flow:

The worker places the product on a cart turntable feeder and manually feeds it into the sand blasting machine.

The processing sequence is as follows:

1. During sand blasting, workers hold sand blasting to sand blast the product.

2. The processed workpiece is then cart-blasted to the feeding rack.

3. The worker unloads the workpiece from the turntable end of the cart.

4. The machine adopts manual processing.

手动喷砂机转盘式喷砂设备

Third, the characteristics of the machine:

1. Simple operation and high efficiency. The sand materials with different particle sizes can be replaced according to different process requirements. The sand materials are automatically recycled to save costs.

2. Equipped with a separate bag-type dust collector, which can remove dust generated during work.

Fourth, the main structure of sand blasting machine: ( see the design plan )

1. Host shell:

It is welded by 2.5-4mm cold steel plate, the surface is spray-painted, and there is a filter at the lower part of the cabin to prevent large debris and workpieces from falling into the sand. A blowing air gun is provided in the suction chamber to blow away the sand and dust remaining on the workpiece. The main window of the sand blasting machine is equipped with an observation window, which can observe the entire processing process and handle unexpected situations at any time.

Sand blasting area size: 1000mm (length) × 1000mm (width) × 1000mm (height).

Host dimensions: 1000mm (length) x 1450mm (width) x 2000mm (height)

Manual cart turntable: Ф600mm load bearing 250KG

转盘式喷砂机

2. Unpowered feeding rack:

The workpiece of this machine is conveyed by manual cart turntable.

3 , spray gun group:

This machine is equipped with 1 spray gun, sand blast gun model: Magin-B1 B4C. The nozzle material is made of high quality wear-resistant boron carbide. Nozzle diameter: Ф8mm.

4 , blowing the gun:

This machine is equipped with a manual blowing gun for blowing the workpiece and machine after sandblasting.

5. Sand collection bucket:

It is welded by 3mm cold steel plate, and its surface is painted. Two layers of filter screens are set in the sand collecting bucket. Prevent work pieces or large sundries from falling into the material tank, blocking the spray gun and affecting normal work.

6. Maintenance door:

Welded from 3mm cold steel plate, the surface is painted.

7. Electrical system:

1) The electrical system consists of filters, pressure gauges, pressure regulating valves, solenoid valves and corresponding pipelines and control elements.

2), the power is set to 200V, 50HZ.

8. Air compression system ( customer-supplied ) :

The blasting pressure can be adjusted according to process requirements. The pressure ranges from 1 to 7 bar. The spray gun is controlled by a pressure regulating valve and is equipped with a pressure gauge display. The air compressor is required to meet the air pressure of not less than 7 bar.

13. Energy allocation and consumption:

1. One centrifugal medium-pressure fan: The power is about 750-1200W;

2. Lighting and control circuit: Power about 200-300w;

3. Total machine power: 1.0-1.6Kw except air compressor.

V. List of major wearing parts:

序号 Serial number

name   Weigh

regulation    grid

material    material

Prepare   Note

1

喷枪 spray gun

MG-B1 MG-B1

铝合金 Aluminum alloy

使用寿命 300 600 小时 Service life 300 to 600 hours

2

喷嘴 nozzle

Ф8mm Ф8mm

碳化硼 Boron carbide

使用寿命 200 400 小时 Service life 200 to 400 hours

3

砂管 Sand pipe

Ф21mm Ф21mm

耐磨橡胶 Wear-resistant rubber

使用寿命 600 1200 小时 Service life 600 to 1200 hours

4

气管 trachea

Ф8mm Ф8mm

耐磨橡胶 Wear-resistant rubber

使用寿命 600 1200 小时 Service life 600 to 1200 hours

5

布袋 Cloth bag

Ф110mm Ф110mm

个月 6 months

6

密封胶皮 Sealing rubber

设计 design

橡胶 rubber

不定 使用寿命不确定 Uncertain , uncertain service life

7

视窗玻璃 Window glass

设计 design

普通玻璃 Ordinary glass

不定 使用寿命不确定 Uncertain , uncertain service life

6. Production cycle, transportation, installation, commissioning and acceptance of equipment:

1. Equipment delivery cycle: since the contract comes into effect (that is, the contract amount is received):

A. Spot for 3 days. (Excluding national statutory holiday days, related to the extension of statutory holiday days).

B. Order 15-25 (not including national legal holiday days, the number of legal holiday days is extended).

2. The supplier shall be responsible for the transportation and cost of the equipment to the demand site. Mode of transportation: steam transportation. The user must provide the equipment on site for unloading, installation of lifting equipment and supporting personnel free of charge.

3. Before the equipment is installed and debugged, the purchaser must confirm the necessary installation conditions such as water, electricity, and temporary residence at the equipment site, and then notify the supplier to send a commissioning technician to the purchaser to assist the purchaser on the site. At the same time, during the installation and commissioning of the equipment, it is necessary to provide the supplier's commissioning technician with the convenience of dining in the staff canteen, and the cost of the meal shall be paid by the supplier. In the later stage of equipment installation and commissioning, the supplier provides free training to the equipment management personnel and production operators on the demand side. The training content includes the operation and use of the equipment, maintenance and so on.

4. The acceptance of the equipment is completed by both the supplier and the purchaser. The purchaser provides the equipment acceptance report. After the acceptance is approved, it is signed by the supplier and the purchaser. The acceptance standard of the equipment is in accordance with this design plan.

手动喷砂机厢式喷砂机小五金喷砂机模具喷砂机厢式手动转盘式喷砂机

Seven, warranty period and after-sales service:

After the final acceptance of the equipment, the warranty period of the equipment is one year, excluding wearing parts and consumables.

During the warranty period, the user (the demander) calls the letter due to equipment failure, and the supplier will respond within 4 hours; if someone needs to be rushed to the scene to solve the problem, we will send personnel within 48 hours. After the warranty period has expired, we will continue to provide quality services. If the equipment is damaged, we will continue to provide equipment spare parts and equipment repair work at preferential prices.

We promise: No matter what causes the equipment failure, first repair the equipment to ensure normal production.

Random files:

Random documents include: one certificate of compliance and one manual. The manual provides an overview of the machine, machine installation, operating procedures, common faults and troubleshooting methods, equipment maintenance, main parts list, control circuit diagrams and related parameters.

9. Other agreed matters:

1. Matters not covered in this design shall be resolved through consultation between the supplier and the supplier.

2. The technical parameters and overall dimensions provided by this design scheme are for reference only. The data may vary during actual production, but the use effect is unchanged.

3. The appearance of the whole machine is beautiful, the installation is standard, the surface of the machine is painted, and the machine color is made according to off-white (factory color). The buyer can specify the color or provide a color plate.

4. This design plan is an annex to the contract and has the same legal effect as the contract.

Purchase Tel: 0769-82261696 13215392671

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